The Aqua Group Foundry Division stands as a testament to over four decades of dedication to quality, innovation, and leadership in the casting and alloy industry. Since its establishment in 1984, the division has grown to become a crucial component of Aqua Group's operations, setting benchmarks for efficiency and technological advancement in manufacturing iron, steel, and copper alloy castings.
From its humble beginnings with Foundry 1 in 1984, Aqua Group's foundry operations have expanded into a network of five state-of-the-art facilities, with the most recent, Foundry 5, opening its doors in 2022. This strategic expansion reflects our commitment to meeting the ever-growing demands of the automotive, railway, and pump industries by providing high-quality castings tailored to specific industrial needs.
At the heart of our success lies a relentless pursuit of innovation. Our fully automated foundry system incorporates the latest technologies such as automatic pattern change, robotic core making, and automatic pouring machines. These advancements reduce human error and enhance precision, allowing us to produce high-quality castings with unparalleled speed and accuracy. The integration of 40 robots for fettling in 2024 marks another milestone in our journey towards automation, highlighting our dedication to improving product quality while optimizing labor efficiency.
Our tool room, equipped with 5-axis machines, allows for complex machining operations, producing intricate parts with unmatched precision. These innovations position Aqua Group at the forefront of the casting industry, capable of meeting even the most stringent client specifications.
Aqua Group's Foundry Division is committed to upholding the highest quality standards, as evidenced by our adherence to multiple internationally recognized certifications, including ISO 9001:2015, ISO 14001:2015, and IATF 16949:2016. These certifications underscore our dedication to quality management, environmental stewardship, and adherence to automotive industry standards.
We are also proud of our achievements in environmental sustainability, such as implementing sound enclosures for presses and a sewage treatment plant to ensure compliance with environmental regulations. Our focus on sustainability is further demonstrated by our high-pressure molding machines and automatic pouring systems, which optimize material usage and reduce waste.
Our foundry products are trusted by leading global clients across various industries, with exports reaching over 15 countries, including the USA, France, Germany, and the UK. These partnerships with industry giants like ZF, Poclain Hydraulics, GE, and Wabtec reflect our capability to deliver products that meet the highest standards of quality and performance.
As we look to the future, Aqua Group's Foundry Division remains committed to pushing the boundaries of innovation and excellence. Our ongoing investment in cutting-edge technology and our skilled workforce ensures that we stay ahead of industry trends and continue to meet the evolving needs of our clients. With a robust production capacity of 6,200 metric tons per month for iron castings, 200 metric tons for copper alloys, and 200 metric tons for steel castings, we are well-equipped to handle large-scale demands with precision and efficiency.
In conclusion, Aqua Group's Foundry Division represents the perfect blend of tradition and innovation, combining decades of experience with modern technology to forge the future of the casting and alloy industry. Our dedication to quality, sustainability, and customer satisfaction positions us as a trusted partner for companies worldwide, delivering solutions that drive success and set new standards in manufacturing excellence.